Solution Description
Self-lubricated Superb Use Resistant YSZ Zirconia Ceramic Wheel Gear
The specification of ceramic elements
| Substance choice | Zirconia (ZrO2), Alumina(Al2O3), Silicon carbide(SiO2), Silicon nitride(Si3N4) |
| Forming approaches | Dry pressed, Ceramic injection molding, Scorching pressed, ISO pressed |
| Specification | OD can be from 1 to 50mm, length can be from 10mm to 800mm |
| Precision processing | CNC machining, Precision grinding, Sharpening, Lapping, |
| Tolerance | The tolerance of OD and ID can be .001mm, the tolerance of length can be .001mm |
| Important parameters | Roughness to be .02mm, Parallelism to be .001mm |
| Surface area high quality | Free of charge of cracks, overseas contamination, mirror floor far better than Ra0.one |
The major attributes of zirconia ceramic elements
1.Higher density: over 6 g/cm3, which helps make it the densest human body of the ceramic items
two.Large hardness: more than 9 on Mohs scale, CZPT currently being ten, with a satin-smooth surface end
3.Substantial toughness: in excess of 1200 MPa, approx. 4 occasions in comparison with 95% alumina
four. Excellent use resistance, it really is considerably greater than aluminum oxide ceramics with a more time lifestyle cycle
5. Minimal thermal conductivity: less than 3 W/m.k at ambient temperature, so it’s an best thermal materials
6. Excellent chemical and corrosion resistance, it truly is equivalent to above 99% alumina
The description of zirconia ceramic parts
Zirconia ceramic parts are manufactured of zirconium oxide ceramics which is a variety of strongest specialized ceramic content with outstanding energy, substantial toughness, and fantastic dependability. These outstanding qualities consequence in superb resistance to wear and corrosion.
We have been giving a choice of partially stabilized zirconia, like Y-TZP( yttria-stabilized), MSZ ( magnesia stabilized ), CSZ- (ceria stabilized). Every stabilized zirconia supplies distinctive and distinct qualities that satisfy the calls for of intense apps identified in several industries.
With our generation capability by way of CNC, precision grinding equipment, we are CZPT to provide a lot of diverse amounts of precision zirconia ceramic areas to meet customers’ high precision assembly requirements.
The common software of sophisticated ceramic areas
The gallery of advanced ceramic components
Datasheet of Technical ceramics
| Home | Models | Substance |
||||
| ninety nine.5% alumina |
ninety nine% alumina |
ninety five% alumina |
ZrO2 (3Y-TZP) |
ZrO2 |
||
| Density | g/cmthree | ≥3.85 | ≥3.eighty | ≥3.sixty | ≥6.00 | ≥5.72 |
| H2o absorption | % | |||||
| Hardness | HV | 1700 | 1700 | 1500 | 1300 | 900 |
| Flexural toughness | Mpa | ≥379 | ≥338 | ≥320 | ≥1200 | ≥1200 |
| Compressive toughness | Mpa | ≥2240 | ≥2240 | ≥2000 | ≥1990 | 1750 |
| Fracture toughness | Mpa m1/2 | 4-5 | 4-five | three-four | 6.5-8 | eleven |
| Max. support temperature |
ºC | 1675 | 1600 | 1450 | one thousand | |
| CTE | 1×10 -6 /ºC | 6.5~8. | 6.2~8. | five.~8. | eight.~9.5 | ten.two |
| Thermal shock | T(ºC) | ≥250 | ≥200 | ≥220 | ≥300 | 350 |
| Thermal conductivity(25ºC) | W/m.k | 30 | 29 | 24 | 3 | 3 |
| Quantity resistivity | ohm.cm | |||||
| 25ºC | >1 x ten 14 | >1 x 10 14 | >1 x 10 14 | >1 x ten 11 | >1 x ten 11 | |
| 300ºC | one x 10 12 | 8 x 10 11 | ten 12 -ten 13 | one x 10 10 | one x 10 ten | |
| 500ºC | 5 x 10 ten | 2 x ten 9 | one x ten 9 | 1 x ten 6 | 1 x ten 6 | |
| Insulation power | KV/mm | 19 | eighteen | eighteen | 17 | twenty |
| Dielectric constant(1Mhz) | (E) | 9.seven | 9.5 | nine.5 | 29 | 28 |
Production flow chart of technical ceramic components
We have in-housing extensive producing sorts of gear, which includes forming, sintering, CNC machining,
precision grinding, laser reducing, and so on, which assists us to handle the quality very well. Also, it drastically positive aspects expense control.
one. Mixing & Milling Workshop
2. Auto Scorching Urgent Shaping Workshop
3. Dry Pressing Workshop
4. Isostatic Urgent Workshop
5. Sintering Workshop
6. Precision Secondary Processing Workshop
FAQs (Regularly Questioned Questions)
Q1. Are you a factory or trading firm?
A: We are a producer with in excess of 12 years of expertise. You are welcome to visit our manufacturing unit.
Q2: Do you deliver a sample to verify?
A: Sure, the sample is free of charge and freight collect.
Q3: When will you ship it?
A: If the products are in storage, we will ship within 48 hrs
Q4: When can I get the cost?
A: We often quotation in 24 several hours right after we get your inquiry. If you are in urgent want of acquiring the price tag.
Make sure you contact us or notify us in your e mail so that we will proceed with your inquiry as a priority.
Q5: Is it accessible to provide custom-made products?
A: We usually help customized-created demand from customers as per various supplies, proportions, and designs.
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Engineering Ceramic |
|---|---|
| Hardness: | Customized |
| Gear Position: | External Gear |
| Manufacturing Method: | Sintered Gear |
| Toothed Portion Shape: | Curved Gear |
| Material: | Zirconia |
###
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Material option | Zirconia (ZrO2), Alumina(Al2O3), Silicon carbide(SiO2), Silicon nitride(Si3N4) |
| Forming methods | Dry pressed, Ceramic injection molding, Hot pressed, ISO pressed |
| Specification | OD can be from 1 to 50mm, length can be from 10mm to 800mm |
| Precision processing | CNC machining, Precision grinding, Polishing, Lapping, |
| Tolerance | The tolerance of OD and ID can be 0.001mm, the tolerance of length can be 0.001mm |
| Key parameters | Roughness to be 0.02mm, Parallelism to be 0.001mm |
| Surface quality | Free of cracks, foreign contamination, mirror surface better than Ra0.1 |
###
| Property | Units | Material |
||||
| 99.5% alumina |
99% alumina |
95% alumina |
ZrO2 (3Y-TZP) |
ZrO2 |
||
| Density | g/cm3 | ≥3.85 | ≥3.80 | ≥3.60 | ≥6.00 | ≥5.72 |
| Water absorption | % | 0 | 0 | 0 | 0 | 0 |
| Hardness | HV | 1700 | 1700 | 1500 | 1300 | 900 |
| Flexural strength | Mpa | ≥379 | ≥338 | ≥320 | ≥1200 | ≥1200 |
| Compressive strength | Mpa | ≥2240 | ≥2240 | ≥2000 | ≥1990 | 1750 |
| Fracture toughness | Mpa m1/2 | 4-5 | 4-5 | 3-4 | 6.5-8 | 11 |
| Max. service temperature |
ºC | 1675 | 1600 | 1450 | 1000 | |
| CTE | 1×10 -6 /ºC | 6.5~8.0 | 6.2~8.0 | 5.0~8.0 | 8.0~9.5 | 10.2 |
| Thermal shock | T(ºC) | ≥250 | ≥200 | ≥220 | ≥300 | 350 |
| Thermal conductivity(25ºC) | W/m.k | 30 | 29 | 24 | 3 | 3 |
| Volume resistivity | ohm.cm | |||||
| 25ºC | >1 x 10 14 | >1 x 10 14 | >1 x 10 14 | >1 x 10 11 | >1 x 10 11 | |
| 300ºC | 1 x 10 12 | 8 x 10 11 | 10 12 -10 13 | 1 x 10 10 | 1 x 10 10 | |
| 500ºC | 5 x 10 10 | 2 x 10 9 | 1 x 10 9 | 1 x 10 6 | 1 x 10 6 | |
| Insulation strength | KV/mm | 19 | 18 | 18 | 17 | 20 |
| Dielectric constant(1Mhz) | (E) | 9.7 | 9.5 | 9.5 | 29 | 28 |
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Engineering Ceramic |
|---|---|
| Hardness: | Customized |
| Gear Position: | External Gear |
| Manufacturing Method: | Sintered Gear |
| Toothed Portion Shape: | Curved Gear |
| Material: | Zirconia |
###
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Material option | Zirconia (ZrO2), Alumina(Al2O3), Silicon carbide(SiO2), Silicon nitride(Si3N4) |
| Forming methods | Dry pressed, Ceramic injection molding, Hot pressed, ISO pressed |
| Specification | OD can be from 1 to 50mm, length can be from 10mm to 800mm |
| Precision processing | CNC machining, Precision grinding, Polishing, Lapping, |
| Tolerance | The tolerance of OD and ID can be 0.001mm, the tolerance of length can be 0.001mm |
| Key parameters | Roughness to be 0.02mm, Parallelism to be 0.001mm |
| Surface quality | Free of cracks, foreign contamination, mirror surface better than Ra0.1 |
###
| Property | Units | Material |
||||
| 99.5% alumina |
99% alumina |
95% alumina |
ZrO2 (3Y-TZP) |
ZrO2 |
||
| Density | g/cm3 | ≥3.85 | ≥3.80 | ≥3.60 | ≥6.00 | ≥5.72 |
| Water absorption | % | 0 | 0 | 0 | 0 | 0 |
| Hardness | HV | 1700 | 1700 | 1500 | 1300 | 900 |
| Flexural strength | Mpa | ≥379 | ≥338 | ≥320 | ≥1200 | ≥1200 |
| Compressive strength | Mpa | ≥2240 | ≥2240 | ≥2000 | ≥1990 | 1750 |
| Fracture toughness | Mpa m1/2 | 4-5 | 4-5 | 3-4 | 6.5-8 | 11 |
| Max. service temperature |
ºC | 1675 | 1600 | 1450 | 1000 | |
| CTE | 1×10 -6 /ºC | 6.5~8.0 | 6.2~8.0 | 5.0~8.0 | 8.0~9.5 | 10.2 |
| Thermal shock | T(ºC) | ≥250 | ≥200 | ≥220 | ≥300 | 350 |
| Thermal conductivity(25ºC) | W/m.k | 30 | 29 | 24 | 3 | 3 |
| Volume resistivity | ohm.cm | |||||
| 25ºC | >1 x 10 14 | >1 x 10 14 | >1 x 10 14 | >1 x 10 11 | >1 x 10 11 | |
| 300ºC | 1 x 10 12 | 8 x 10 11 | 10 12 -10 13 | 1 x 10 10 | 1 x 10 10 | |
| 500ºC | 5 x 10 10 | 2 x 10 9 | 1 x 10 9 | 1 x 10 6 | 1 x 10 6 | |
| Insulation strength | KV/mm | 19 | 18 | 18 | 17 | 20 |
| Dielectric constant(1Mhz) | (E) | 9.7 | 9.5 | 9.5 | 29 | 28 |
Hypoid Bevel Vs Straight Spiral Bevel – What’s the Difference?
Spiral gears come in many different varieties, but there is a fundamental difference between a Hypoid bevel gear and a Straight spiral bevel. This article will describe the differences between the two types of gears and discuss their use. Whether the gears are used in industrial applications or at home, it is vital to understand what each type does and why it is important. Ultimately, your final product will depend on these differences.
Hypoid bevel gears
In automotive use, hypoid bevel gears are used in the differential, which allows the wheels to rotate at different speeds while maintaining the vehicle’s handling. This gearbox assembly consists of a ring gear and pinion mounted on a carrier with other bevel gears. These gears are also widely used in heavy equipment, auxiliary units, and the aviation industry. Listed below are some common applications of hypoid bevel gears.
For automotive applications, hypoid gears are commonly used in rear axles, especially on large trucks. Their distinctive shape allows the driveshaft to be located deeper in the vehicle, thus lowering the center of gravity and minimizing interior disruption. This design makes the hypoid gearset one of the most efficient types of gearboxes on the market. In addition to their superior efficiency, hypoid gears are very easy to maintain, as their mesh is based on sliding action.
The face-hobbed hypoid gears have a characteristic epicycloidal lead curve along their lengthwise axis. The most common grinding method for hypoid gears is the Semi-Completing process, which uses a cup-shaped grinding wheel to replace the lead curve with a circular arc. However, this method has a significant drawback – it produces non-uniform stock removal. Furthermore, the grinding wheel cannot finish all the surface of the tooth.
The advantages of a hypoid gear over a spiral bevel gear include a higher contact ratio and a higher transmission torque. These gears are primarily used in automobile drive systems, where the ratio of a single pair of hypoid gears is the highest. The hypoid gear can be heat-treated to increase durability and reduce friction, making it an ideal choice for applications where speed and efficiency are critical.
The same technique used in spiral bevel gears can also be used for hypoid bevel gears. This machining technique involves two-cut roughing followed by one-cut finishing. The pitch diameter of hypoid gears is up to 2500 mm. It is possible to combine the roughing and finishing operations using the same cutter, but the two-cut machining process is recommended for hypoid gears.
The advantages of hypoid gearing over spiral bevel gears are primarily based on precision. Using a hypoid gear with only three arc minutes of backlash is more efficient than a spiral bevel gear that requires six arc minutes of backlash. This makes hypoid gears a more viable choice in the motion control market. However, some people may argue that hypoid gears are not practical for automobile assemblies.
Hypoid gears have a unique shape – a cone that has teeth that are not parallel. Their pitch surface consists of two surfaces – a conical surface and a line-contacting surface of revolution. An inscribed cone is a common substitute for the line-contact surface of hypoid bevel gears, and it features point-contacts instead of lines. Developed in the early 1920s, hypoid bevel gears are still used in heavy truck drive trains. As they grow in popularity, they are also seeing increasing use in the industrial power transmission and motion control industries.
Straight spiral bevel gears
There are many differences between spiral bevel gears and the traditional, non-spiral types. Spiral bevel gears are always crowned and never conjugated, which limits the distribution of contact stress. The helical shape of the bevel gear is also a factor of design, as is its length. The helical shape has a large number of advantages, however. Listed below are a few of them.
Spiral bevel gears are generally available in pitches ranging from 1.5 to 2500 mm. They are highly efficient and are also available in a wide range of tooth and module combinations. Spiral bevel gears are extremely accurate and durable, and have low helix angles. These properties make them excellent for precision applications. However, some gears are not suitable for all applications. Therefore, you should consider the type of bevel gear you need before purchasing.
Compared to helical gears, straight bevel gears are easier to manufacture. The earliest method used to manufacture these gears was the use of a planer with an indexing head. However, with the development of modern manufacturing processes such as the Revacycle and Coniflex systems, manufacturers have been able to produce these gears more efficiently. Some of these gears are used in windup alarm clocks, washing machines, and screwdrivers. However, they are particularly noisy and are not suitable for automobile use.
A straight bevel gear is the most common type of bevel gear, while a spiral bevel gear has concave teeth. This curved design produces a greater amount of torque and axial thrust than a straight bevel gear. Straight teeth can increase the risk of breaking and overheating equipment and are more prone to breakage. Spiral bevel gears are also more durable and last longer than helical gears.
Spiral and hypoid bevel gears are used for applications with high peripheral speeds and require very low friction. They are recommended for applications where noise levels are essential. Hypoid gears are suitable for applications where they can transmit high torque, although the helical-spiral design is less effective for braking. For this reason, spiral bevel gears and hypoids are generally more expensive. If you are planning to buy a new gear, it is important to know which one will be suitable for the application.
Spiral bevel gears are more expensive than standard bevel gears, and their design is more complex than that of the spiral bevel gear. However, they have the advantage of being simpler to manufacture and are less likely to produce excessive noise and vibration. They also have less teeth to grind, which means that they are not as noisy as the spiral bevel gears. The main benefit of this design is their simplicity, as they can be produced in pairs, which saves money and time.
In most applications, spiral bevel gears have advantages over their straight counterparts. They provide more evenly distributed tooth loads and carry more load without surface fatigue. The spiral angle of the teeth also affects thrust loading. It is possible to make a straight spiral bevel gear with two helical axes, but the difference is the amount of thrust that is applied to each individual tooth. In addition to being stronger, the spiral angle provides the same efficiency as the straight spiral gear.
Hypoid gears
The primary application of hypoid gearboxes is in the automotive industry. They are typically found on the rear axles of passenger cars. The name is derived from the left-hand spiral angle of the pinion and the right-hand spiral angle of the crown. Hypoid gears also benefit from an offset center of gravity, which reduces the interior space of cars. Hypoid gears are also used in heavy trucks and buses, where they can improve fuel efficiency.
The hypoid and spiral bevel gears can be produced by face-hobbing, a process that produces highly accurate and smooth-surfaced parts. This process enables precise flank surfaces and pre-designed ease-off topographies. These processes also enhance the mechanical resistance of the gears by 15 to 20%. Additionally, they can reduce noise and improve mechanical efficiency. In commercial applications, hypoid gears are ideal for ensuring quiet operation.
Conjugated design enables the production of hypoid gearsets with length or profile crowning. Its characteristic makes the gearset insensitive to inaccuracies in the gear housing and load deflections. In addition, crowning allows the manufacturer to adjust the operating displacements to achieve the desired results. These advantages make hypoid gear sets a desirable option for many industries. So, what are the advantages of hypoid gears in spiral gears?
The design of a hypoid gear is similar to that of a conventional bevel gear. Its pitch surfaces are hyperbolic, rather than conical, and the teeth are helical. This configuration also allows the pinion to be larger than an equivalent bevel pinion. The overall design of the hypoid gear allows for large diameter shafts and a large pinion. It can be considered a cross between a bevel gear and a worm drive.
In passenger vehicles, hypoid gears are almost universal. Their smoother operation, increased pinion strength, and reduced weight make them a desirable choice for many vehicle applications. And, a lower vehicle body also lowers the vehicle’s body. These advantages made all major car manufacturers convert to hypoid drive axles. It is worth noting that they are less efficient than their bevel gear counterparts.
The most basic design characteristic of a hypoid gear is that it carries out line contact in the entire area of engagement. In other words, if a pinion and a ring gear rotate with an angular increment, line contact is maintained throughout their entire engagement area. The resulting transmission ratio is equal to the angular increments of the pinion and ring gear. Therefore, hypoid gears are also known as helical gears.
editor by czh 2022-12-22